Mash Feed


mash-feed

Mash is a form of a complete feed that is finely ground and mixed so that birds & Cattle cannot easily separate out ingredients & each mouthful provides a well-balanced diet. Mash Feed is the simplest solid feed form that can be manufactured. It consists of grinding and mixing of all raw materials into the correct proportions to meet nutritional requirements of the birds & Cattle. No additional heat- or compaction treatments are conducted on the feed; hence, energy expenditure to prepare the feed is low compared to pellets and extruded feed.


Mash Feed Plant

solutions-for-mash-feed

Mash Feed Plant is designed to process the feed in mash form to make them suitable for animals & Birds. This plant contains hammer mill or grinders to grind the ingredients and convert it in the powder form in right proportions for availing homogenous feed. It comes with a reliable magnetic separator or Cascade magnet to separate ferrous material like iron particles etc, from the raw material. The Plant is designed such that it emit minimum dust, vibration and noise.


Features of Mash Feed Plant

  • Mash Feed Plant is a batch type Plant in which grinding & mixing is performed simultaneously.
  • Mixer is of ribbon type which ensures 100 % mixing (CV<5)
  • Mash Feed Plant is used to manufacture poultry feed, cattle feed, goat feed, shrimps feed & fertilizers. ( For dry materials & mash type only ) oils can be mixed.
  • Strong & rigid steel construction.
  • Requires minimum labour.
  • Materials like dry whole fish can be ground with other raw materials.


The Plant Consists of Following Key Components


intake-dump-hopper

Salient Features
After all ingredients weighing and batch formulation as per requirement the batch is poured manually into the intake dump hopper of feeding bucket elevator.

feed-control-mechanism

Salient Features

  • After dumping of the material into the dump hopper, the slide gate is opened manually to feed the material into bucket elevator.
  • The feeding rate is controlled with the help of rack and pinion mechanism.
bucket-elevator

Salient Features

  • The twin type bucket elevator is provided with suction head at the top and boot at the bottom.
  • It lifts the raw material into buffer hopper provided at top of grinder.
  • The head is having an adjustable plate for the material that is falling back downwards.
  • It is Easy to install and have less maintenance.
cascade-magnet

Salient Features

  • After material lifting the next step is separation of iron particles from raw material.
  • With the help of double rare type magnet it is possible to make sure a clean material pass to the hammer mill.
  • For cleaning of magnet, S.S plate with magnet is unclamped. separate the S.S plate and magnet by which all the particles that are sticked to magnet falls in collection tray.
buffer-hopper-above-hammer-mill

Salient Features

  • After material lifting the next step is separation of iron particles from raw material.
  • With the help of double rare type magnet it is possible to make sure a clean material pass to the hammer mill.
  • For cleaning of magnet, S.S plate with magnet is unclamped. separate the S.S plate and magnet by which all the particles that are sticked to magnet falls in collection tray.
Full Screen Hammer Mill with Rotary Vane Feeder

Salient Features

  • The Rotary vane feeder above hammer mill Uniformly feeds the raw material to the hammer mill
  • With the help of (Rotary Vane Feeder) RVF it minimizes the chances of load on hammer mill and encourage the efficiency of hammer mill.
  • Rotary vane feeder is optional.
  • The hammer mill rotor is dynamically balanced.
  • Quick screen changing clamp mechanism is provided that minimizes the time loss during the operation.
  • Vibration mount at foundation reduces the vibration and noise.
  • It is Supplied with safety limit switches.
  • Forward and reverse flap is provided for bidirectional rotation.
  • All the machines are provided on a rigid and strong supporting structure.
Storage hopper above Mixer

Salient Features

  • Purpose of installation of this bin is to increase the output and continuous running of plant.
  • Proper side angle is provided to ensure a free flowing material without jamming.
  • Eye glass is provided at one side for viewing complete discharge of the bin.
  • Man hole is provided at top of bin for cleaning purpose.
Slide Gate

Salient Features

  • Purpose of Slide gate in between the storage bin and mixer is to hold the material in hopper while in the mixer, mixing is in process.
  • After opening of slide gate, material from storage bin enters into the mixer and the cycle is repeated.
  • It is made with heavy C channel frame along with special designed lever to operate the gate smoothly.
Ribbon Type Mixer

Salient Features

  • Mixer is the key component of the feed milling operation. With the help of proper blender you can achieve growth, production rate and health of animals.
  • Our mixer is made up with double type inner & outer ribbon.
  • Ribbons are made up with 10mm thick plate.
  • With the help of proper angle and fine clearance our mixer CV<5.
  • U trough body made up with 5mm thick plate.
  • A branded made gear box make it able to lift heavy load and mixing the ingredients homogenously.
  • Door at bottom of mixer is provided for maintenance/cleaning purpose.
  • A special provision is provided to the mixer to unload the feed from the mixer if there is a sudden power failure.
medicine-and-oil-feeding
medicine-and-oil-feeding

Salient Features

  • The medicine chute is supplied in SS304 grade for direct addition of medicines into mixer.
  • An oil cone along with control valve is provided for oil addition purpose.
  • Staircase with platform and railing is attached to mixer for easy operation while adding medicines and oil into mixer.

Models

v-series

Features

  • V- Series is a batch type machine in which grinding & mixing is performed simultaneously.
  • V-Series is used to manufacture poultry feed, cattle feed, goat feed, shrimps feed & fertilizers. ( For dry materials & mash type only )
  • Strong & rigid steel construction.
  • High gain in minimum H. P. consumption.
  • Requires minimum labour.
  • Foundation is not must.
  • Minimum noise.
  • Materials like dry whole fish can be ground with other raw materials.
  • Machine can be comfortably transferred from one place to other.
  • The capacities mentioned in below table are considering 6 mm hole screen and maize as a standard.
Model Power Requirement Capacity per 8 hr. Shift
Grinder Mixer
Grindmix V 150 3 H.P. 1 H.P. 4 to 4.5 tons (150 kg.batch)
Grindmix V 300 5 H.P. 2 H.P. 6 to 7 tons (300 kg.batch)
500 kg/hr (HSS 300) H-Series

Features

H-Series is a batch type machine in which grinding & mixing is performed simultaneously.

  • Mixer is of ribbon type which ensures 100 % mixing (CV < 7).
  • H-Series is used to manufacture poultry feed, cattle feed, goat feed, shrimps feed & fertilizers. ( For dry materials & mash type only ) oils can be mixed.
  • Strong & rigid steel construction.
  • High gain in minimum H. P. consumption.
  • Requires minimum labour.
  • Requires minimum space.
  • Foundation is not must.
  • Medicine / 10% can be directly added into mixer through medicine chute.
  • Minimum noise.
  • Materials like dry whole fish can be ground with other raw materials.
  • Machine can be comfortably transferred from one place to other.
  • The capacities mentioned in below table are considering maize as standard & 6mm hole screen.
500 kg/hr (HSS 300) H-Series

Features

H-Series is a batch type machine in which grinding & mixing is performed simultaneously.

  • Mixer is of ribbon type which ensures 100 % mixing (CV < 7).
  • H-Series is used to manufacture poultry feed, cattle feed, goat feed, shrimps feed & fertilizers. ( For dry materials & mash type only ) oils can be mixed.
  • Strong & rigid steel construction.
  • High gain in minimum H. P. consumption.
  • Requires minimum labour.
  • Requires minimum space.
  • Foundation is not must.
  • Medicine/10% can be directly added into mixer through medicine chute.
  • Minimum noise.
  • Materials like dry whole fish can be ground with other raw materials.
  • Machine can be comfortably transferred from one place to other.
  • The capacities mentioned in below table are considering maize as standard & 6mm hole screen.
500 kg/hr (HSS 300) H-Series

Features

H-Series is a batch type machine in which grinding & mixing is performed simultaneously.

  • Mixer is of ribbon type which ensures 100 % mixing ( CV < 7 ).
  • H-Series is used to manufacture poultry feed, cattle feed, goat feed, shrimps feed & fertilizers. (For dry materials & mash type only) oils can be mixed.
  • Strong & rigid steel construction.
  • Storage bin above mixer holds the material for a temporary period, while in the the mixer, mixing is in processing.
  • After completion of mixing the mixer is empty. when slide gate opens, the material from the storage bin is discharged into the mixer and the cycle is repeated.
  • In that model no need to stop any machinery while mixer in running.
  • High gain in minimum H. P. consumption.
  • Requires minimum labour.
  • Requires minimum space.
  • Foundation is not must.
  • Medicine/10% can be directly added into mixer through medicine chute.
  • Minimum noise.
  • Materials like dry whole fish can be ground with other raw materials.
  • Machine can be comfortably transferred from one place to other.
500 kg/hr (HSS 300) H-Series

Features

H-Series is a batch type machine in which grinding & mixing is performed simultaneously.

  • Mixer is of ribbon type which ensures 100 % mixing ( CV < 7 ).
  • H-Series is used to manufacture poultry feed, cattle feed, goat feed, shrimps feed & fertilizers. ( For dry materials & mash type only ) oils can be mixed.
  • Strong & rigid steel construction.
  • High gain in minimum H. P. consumption.
  • Requires minimum labour.
  • Requires minimum space.
  • Foundation is not must.
  • Medicine / 10% can be directly added into mixer through medicine chute.
  • Minimum noise.
  • Materials like dry whole fish can be ground with other raw materials.
  • Machine can be comfortably transferred from one place to other.
  • The capacities mentioned in below table are considering maize as standard & 6mm hole screen.
500 kg/hr (HSS 300) H-Series

Features

H-Series is a batch type machine in which grinding & mixing is performed simultaneously.

  • Mixer is of ribbon type which ensures 100 % mixing ( CV < 7 ).
  • H-Series is used to manufacture poultry feed, cattle feed, goat feed, shrimps feed & fertilizers. (For dry materials & mash type only) oils can be mixed.
  • Strong & rigid steel construction.
  • Storage bin above mixer holds the material for a temporary period, while in the the mixer, mixing is in processing.
  • After completion of mixing the mixer is empty. When slide gate opens, the material from the storage bin is discharged into the mixer and the cycle is repeated.
  • In that model no need to stop any machinery while mixer in running.
  • High gain in minimum H. P. consumption.
  • Requires minimum labour.
  • Requires minimum space.
  • Foundation is not must.
  • Medicine/10% can be directly added into mixer through medicine chute.
  • Minimum noise.
  • Materials like dry whole fish can be ground with other raw materials.
  • Machine can be comfortably transferred from one place to other.
tph-mash-feed-plant

Features

This plant is equipped with a bucket elevator, cascade magnet,rotary vane feeder,full screen hammer mill,storage hopper, mixer with different configuration for different capacities.


  • Pellet plant can be attached to the mash feed plant very easily
  • Easy to install
  • Low maintainance
  • Ease in operation
  • Cost wise economical & quick return on the customers investments.
tph-mash-feed-plant

Features

This plant is equipped with a bucket elevator, cascade magnet,rotary vane feeder, full screen hammer mill, storage hopper, mixer with different configuration for different capacities.


  • structural work and bagging hopper is added.
  • All slide gates are pneumatically or manually operated.
  • Overall efficiency is increased with same manpower
  • Auto Bagging system can be provided.
tph-mash-feed-plant

Features

In A feed Processing, Mixing of raw materials is according to the feed formula with precise proportion. Batching the raw material manually is not so accurate, which results in the inferior quality of feed. But by adapting an Auto batching system can solve the problem of material quality and can also help in higher productivity of the feed manufactured. Adapting this system can also reduce labour cost.thus auto batching system is provided .


  • An arrangement of 4 bins or 6 bins for batching of raw material is provided with rotary distributor or feeding screw conveyor.
  • All bins are provided with high level and low level sensor to indicate material position in hopper.
  • Auto bagging system is supplied below the bagging bin.(OPTIONAL)
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