Pellet Feed


solutions-for-pellet-feed

Pellet have been defined as the feed formed by extruding individual ingredients or mixtures by compacting and forcing through die openings by an mechanical process”. Basically, the purpose of pelleting is to take a finely divided, sometimes dusty, unpalatable and difficult-to-handle feed material and, by using heat, moisture and pressure, form it into larger particles. These larger particles are easier to handle, more palatable and usually result in improved feeding results when compared to the unpelleted feed.


Pelleting prevents the segregation of ingredients in a mixing, handling or feeding process. By feeding a pelleted feed, the animal is more apt to receive a totally mixed ration than one that has separated through these processes.pelleted feed also produces a higher nutrient density and improves digestibility,thereby increasing animal performance while creating superior feed efficiency.


Pellet Feed Plant Process

solutions-for-mash-feed

Pellet Feed manufacturing refers to the process of producing animal feed from raw agricultural products. The manufacturing process usually start with the grinding process. Grinding of selected raw material is to produce particle sizes to be optimally and easily accepted by the animals. Depending on the formulation, feed could contain different components including carbohydrate, protein, vitamins, minerals and additives. After grinding Mixing process is done where uniformity in the complete feed is necessary and to satisfy nutritional requirements of the animal to achieve growth, production and good health as well and also meet regulatory guidelines of food administration. The feed can then be pelleted by proportionally homogenizing the specific compositions. Pelleting is achieved with help of Pellet Mill. A hygienic environment is important during the entire process of the feed production to ensure quality feed.




raw-material-intake
  • The chain conveyor transfers raw material to the bucket elevator which is feeding the raw material to batching bins
auto-batching-system

Salient Features

  • The purpose of this system is to store different raw materials into the bins and further is used for batching. and these are equipped with sensors.
  • For Batch Formulation the raw material is transferred to weigh bin through Screw Conveyor
Weighing

Salient Features

  • Batch is formed as per the recipe and then weighted.
  • Weighing system assures an exact batch as per the formulation.
  • The weighed batch is then transferred for further process of grinding.
  • A Digital Display is installed that shows the exact weight of the batch.
Grinding

Salient Features

  • A Full screen hammer mill is used for grinding of the raw materials  whose purpose is to shred or crush aggregate material into smaller pieces by the repeated blows of little hammers or beaters
  • The Rotary vane feeder above hammer mill Uniformly feeds the raw material to the hammer mill
  • With the help of (Rotary Vane Feeder) RVF it minimizes the chances of load on hammer mill and encourage the efficiency of hammer mill.
  • Rotary vane feeder is optional.
  • The hammer mill rotor is dynamically balanced.
  • Quick screen changing clamp mechanism is provided that minimizes the time loss during the operation.
  • Vibration mount at foundation reduces the vibration and noise.
  • It is supplied with safety limit switches.
  • Forward and reverse flap is provided for bidirectional rotation.
  • All the machines are provided on a rigid and strong supporting structure.
Mixing

Salient Features

  • Mixer is the key component of the feed milling operation. With the help of proper blender you can achieve growth, production rate and health of animals.
  • Our mixer is made up with double type inner & outer ribbon.
  • With the help of proper angle and fine clearance our mixer (CV<5)
  • A branded made gear box make it able to lift heavy load and mixing the ingredients homogenously.
  • Door at bottom of mixer is provided for maintenance / cleaning purpose.
  • A special provision is provided to the mixer to unload the feed from the mixer if there is a sudden power failure.
Conditioning

Salient Features

  • Pellet mill is equipped with a Screw Feeder & Multi Conditioners.
  • The Conditioning is done to add heat and moisture in mixed feed to achieve gelatinization and making the product more suitable for pelleting.
  • An ideal conditioning system should meet the following :
    a)It should raise the temperature and moisture of product by direct or indirect heating.
    b)It should give desired retention time in conditioners
  • Multi conditioners assures the perfect cooking of the material.
  • Our conditioner is perfectly designed to give optimum residual time.
Pelleting

Salient Features

  • After conditioning the raw material is further transferred to the pellet mill.
  • Pelleting is the process where the feed is formed by extruding individual ingredients or mixtures by compacting and forcing through die openings by an mechanical process.
  • Our pellet mill ensure a high output and effective control over pellet quality. The dimensions of these pellet mills have been fixed to withstand great force.
Cooling

Salient Features

  • The intense friction applied in the die during the pelleting process causes additional heat to develop. Coolers are in place to reduce critical temperatures before shifting, packing and storing the pellets.
  • The cooler is Counter Flow And batch type equipped with sensors.
Crumbling

Salient Features

  • A crumbler is a roller mill with rolls specially designed for crumbling feed pellets
  • Its objective is to produce crumbled feed to control reduction to a specific particle size with a minimum of fines.
  • Thus the cooled pellets are reduced in small pieces in crumbler
Bagging

Salient Features

  • The Ready feed is bagged through the Auto-Bagging system unit.
  • The system assures the weigh accuracy while bagging the feed
  • This set up proves popular with Feed and pellet feed manufacturers  looking for high speeds and consistency in production runs.

Different Variants


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